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MOULD
DESIGN AND MAKING |
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UnionMould
believe mould quality begins with
mould design and consider it to the key of successful mold making.
From start to end, the mould design will be handled by a PM who is
appointed to your projects. We will assure all mould designed as per
client mould data request and all the information we discussed in
emails, then mould manufactured as per the approved drawings by clients. |
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Mould design
At
UnionMould,
the mould's Designer and Engineers personnel have profuse mould/part
design experience and fluent software operation ability. They can show
the mould structure and client expectations clearly in 2d and 3d mould
drawings.
Combined with the latest versions of AutoCAD™ ,Pro/E™
,UG and
Solidworks™ for design and Mastercam™,UG
for
manufacture (with the ability to accept files from any other design
software) ----and our interactive design approach, we have the
capabilities to get your project from concept to practice in
shortest amount of time possibly.
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For those products with complicated structure, we
will use CAE software to make flowing analysis to ensure the
possibilities of good injection. The mould design will be submitted to
customer in a couple of days to get approval and comments. Update
will be finished promptly as per the comments from customer .
We guarantee strictly the mold making
under the confirmed drawings. |
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Mould making
We have advanced mould
making equipment (such as CNC machine, EDM machine, Grinding
Machine, Milling Machine and Wire cutting machine etc). These
equipments will be the precondition of making good mould.
In addition, our mould makers have years of
experience in mould making. The
abundant
experiences do much help to avoid the mistake in the
making process and to make complicated moulds for ensuring the
quality of the mould at the same time.
All the moulds are
made under the guide of client approved mould drawing.
All the moulds are made as per the client specification, Except the
simple 2 plate and 3 plate standard mould, we have much
experience in hot-runner mould
,insert mould, etc. . The
high expensive Hasco and DME tools are also acceptable under our
ability. The hot runner system band we used
are as following: Hasco, DME, Husky, Yudo, MasterTip etc.
Customer
satisfaction is our top priority.
Time process schedule will provided in couple days after we get the
tools approval. Weekly status report will also supplied to clarify
the mould weekly status.
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Mould debugging
After finish making the tools, we have a system process
to
test the tools structure and the mould
capability. Each time of test will get a record of the injection machine,
water control machine and the other relative device. We will get an
optimization injection condition to suggest client before shipping the
tools.
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Mould steel
Our mould based on the world famous
standard moldbase and components of LKM, for easy order and guarantee the
short leedtime. Many kinds of world-wide applied mould steels are
most adopted in our tools, such as 718, 738, S136 from ASSAB
of Sweden, NAK80 from DAIDO of Japan,and the stainless
steel and S7,D1,01.....high hardness steel. At the same time, we can design mould according to
the customer's
requirement, such as DME, HASCO. |
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Mould design & making
